ChemTech offers you a full range of engineering services, from conceptual studies through plant start-up and validation. ChemTech engineers have extensive experience in such areas as, but not limited to:

  • Grass Roots and Operational Retrofits

  • Batch and Continuous Manufacturing Facilities

  • Polymer Reaction and Solids Processing

  • Resin Compounding

  • Pharmaceutical and High Purity Facility Design

  • Facility Assessment and Remediation Studies

  • Environmental and Safety Programs

  • Food Processing Facilities

  • Voice and Data Communications and Networking

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ChemTech’s engineering services can be utilized either to complete full-scope engineering projects or to provide expertise to and supplement your in-house engineering task force. In addition to basic engineering services, ChemTech maintains state of the art know how and capability in the following specialized areas:

Project Management

  • Development and Implementation of Project Control Systems

  • Feasibility, Budget and Definitive Estimates

  • CPM Scheduling and Analysis

  • Contractor Qualification and Selection

  • Change Order Evaluation

  • Resource Allocation and Production Optimization

  • Construction Management

Process & Mechanical Engineering

  • Process Development and Optimization

  • Design and Specification of Process Controls and Equipment

  • Thermal and Mass Balance Development

  • Process Simulation and Dynamic Modeling

  • Design of Custom Fabricated Equipment

  • Material and Equipment Selection and Evaluation

  • Pharmaceutical Validation Development and Execution

  • Purchasing, Inspection, and Expediting

Environmental and Safety Engineering

  • Asbestos Abatement Evaluation

  • OSHA 1910.119 Compliance Support

  • Two Phase and Reactive Relief System Evaluation

  • Process Hazard & Risk Management Analysis

  • VOC Vapor Release Dispersion Modeling

  • Vent Modeling and Control Design

  • Federal and State Permitting Support

Piping and Layout

  • Constructability, Operability and Maintenance Layout Evaluation

  • Tie-in and Retrofit Work

  • Piping Materials Selection

  • Pipe Stress Evaluation

  • Fabrication Isometrics and Material Take-Off

  • 3D Plant Layout and Pre-Construction Modeling

  • As Built Documentation of Existing Facilities

Civil and Structural

  • Industrial Facilities Structures

  • Site Studies and Infrastructure Development  

  • Storm Drainage System Design

  • Geotechnical Evaluation

  • Concrete Deterioration Evaluation and Repair

  • Vibration Analysis and Minimization

  • Analysis Of Indeterminate Structures

  • Large Diameter Structural Ductwork and Stacks

  • Major Structural Retrofits

Architectural

  • Industrial and Pharmaceutical Architectural Design

  • Clean Room and Pharmaceutical cGMP Design

  • High Toxic Containment Suites

  • Customization Of Pre-Engineered Buildings

  • Energy Management Systems

  • Code Compliance Evaluation

Electrical

  • Design and Specifications for all Types of Electrical Systems and Sub-Systems

  • Energy Audits and Power Systems Optimization Studies

  • High Voltage Power Distribution

  • Emergency Power and UPS Systems

  • Short Circuit and Coordination Studies

  • Electrical Area Classification

  • Voice and Data Cabling and Network Installations

Process Controls and Instrumentation

  • PLC and Distributed Control System Architecture

  • Functional Specification of Control Systems

  • Control System Validation

  • Design and Specifying of Process Instrumentation

HVAC

  • Clean Room and Sterile System Design

  • BL-3 Level Biological Containment Suites

  • Lab and Process Vapor Containment and Disposal

  • Plant Facilities and Office Areas

Computer Resources and Drafting Services:

ChemTech has networked AutoCAD workstations utilizing the latest revisions.  Many of ChemTech’s designers are additionally trained in Microstation Intergraph and PDS plant design systems.  All drafting completed at ChemTech is thoroughly reviewed and checked for compliance with the client’s drafting standards.

Other computational aids, which have been used and are available for system design, include:

  • COADE CADWorx – 3-D Facility Piping Design Program
  • STAAD PRO – 3-D Structural Design Program
  • RESA-2D – 2-D Structural Design Program
  • ALGOR PipePak – Dynamic Stress Analysis
  • RELFCALC – Safety Relief Simulation Program
  • SAFIRE – Multi-phase Reactive Emergency Release
  • VENTCALC – VOC Emissions Simulation Program